TM 5-9324 Operator's Manual, Maintenance Manual, Parts List For Sprayer, Paint, Pneumatic, Portable, With Compressor, Gasoline Engine-Driven, Wheelbarrow-Type, With Two 5-Gal. Galvanized Steel Tanks And Accessories, Binks, Model E-2, Engine: Kiekhaefer, Model KB6F, 1944-03-27 TABLE OF CONTENTS FOREWORD PURPOSE AND FEATURES OPERATOR MANUAL — SECTION I Description of Spray Equipment 15 Spray Gun 15 Tank and Regulator 17 Extension 18 Description of Compressor Unit 18 Wheelbarrow Frame 18 Air Receiver Tank 19 Compressor 19 Suction Unloader 21 Gasoline Engine 22 Safety Precautions 23 Lubrication 24 Engine Fuel Mixture 25 Accessory Drive Gear 25 Governor and Governor Linkage 25 Magneto 25 Compressor 26 Spray Equipment 26 Operation 27 Before Starting Engine 27 Starting Engine 28 Stopping Engine 28 Connecting Pressure Tank 29 Cleaning Tank and Gun 31 Connecting Extension 33 Inspection 33 Daily Inspection of Engine 33 Daily Inspection of Compressor 34 Periodic Inspection of Engine 34 Periodic Inspection of Compressor 35 How To Spray 36 Use of Gun 36 Types of Nozzles 37 Recommended Pressures 38 Troubles Encountered in Spraying 38 Spitting 38 Improper Controls 39 Faulty Pattern 41 Troubles Encountered with Engine 42 If Engine Fails to Start 42 If Engine Starts but Runs Irregular and Misses 42 Troubles Encountered with Compressor 43 If Compressor Does Not Pump Enough Air 43 If Compressor Does Not Automatically Load 44 Carburetor Adjustment 44 Preparation of Machine for Initial Operation 46 Compressor and Engine 46 Spray Equipment 47 Abnormal Conditions 47 Spray Equipment 47 Compressor and Engine 47 Preparing Outfit for Limited Storage 48 Spray Equipment 48 Compressor 48 Gasoline Engine 49 Preparing Equipment for Dead Storage 49 Spray Equipment 49 Compressor and Engine 50 Preparation for Shipment by Troop Organizations 50 Preparation for Export Shipment 51 MAINTENANCE MANUAL — SECTION II 53 Maintenance of 17-A Spray Gun 54 Air Connection 54 Trigger 54 Material Control Screw 54 Needle Valve 54 Air Valve 54 Needle Valve Packing 56 Air Nozzle 56 Material Nozzle 56 Side Port Control 57 Material Control Body 57 Maintenance Air Control Unit 58 Regulator Troubles and Causes 53 Pop Valve 58 Steps in Disassembling Regulator 60 Gauges 60 Maintenance of Pressure Tank 62 Gasket 62 Stuffing Box 62 Material Tube 62 Maintenance of Extension 64 Maintenance and Repair of Hoses 66 Maintenance and Use of Respirator 66 Maintenance Gasoline Engine 67 Disassembly 67 Starter Assembly 67 Muffler, Cylinder Cover and Exhaust Manifold 67 Spark Plug Wires 68 Fuel Tank 68 Fan and Hub Assembly 69 Fan Housing 70 Drive Pulley 70 Mounting Foot 71 Cylinders 71 Pistons 71 Connecting Rods 71 Carburetor and Choke Assembly 72 Magneto 72 Governor 73 Rear Bearing Housing 73 Crankshaft 76 Main Bearing 76 Crankcase Fittings 76 Inspection of Parts 77 Cleaning Carbon from Exhaust Ports 77 Reassembly 78 Center Main Bearing 78 Crankshaft 79 Rear Bearing Housing 80 Magneto 81 Governor 82 Carburetor and Choke 82 Connecting Rods 83 Pistons 84 Cylinders 84 Mounting Foot 85 Fan Housing 85 Drive Pulley 85 Fan and Hub Assembly 85 Fuel Tank 85 Cylinder Cover and Muffler 85 Starter Assembly 86 Timing Ignition 86 Connecting Controls 86 Servicing Ignition System 87 Inspecting Spark Plugs 87 Testing Spark at Plugs 87 Testing Spark at Magneto 87 Inspecting Wires and Terminals 88 Removing Magneto End Cap 88 Inspecting Circuit Breaker Points 90 Installing New Condenser 90 Installing New Magneto Coil 90 General Overhaul of Magneto 91 Servicing Starter Assembly 91 Disassembly 91 Assembly 92 Maintenance of Compressor 95 Discharge Valve 95 Suction Valve 96 Head 98 Crankcase Handhole Plate 98 Pistons 98 Crankshaft and Bearings 99 VD Pilot Unloader 102 PARTS LIST — SECTION III 103 Sample Requisition 104 Directions for Making Requisition 105 Spraying Equipment 106 Binks 17-A Spray Gun 106 Binks 82-U Air Control Unit 107 Binks TU-5-A Pressure Tank 108 Binks 17 EAX-18 Extension 110 Binks D-1710 Material Strainer 111 Binks D-1711 Air Filter 111 Quick Detachable Hose Coupling 112 Binks SC-264 Hose Coupling 112 Binks SC-265 Hose Coupling 112 Gasoline Engine 113 Fuel Tank Group 113 Fan Housing Group 114 Fan and Hub Group 115 Cylinder and Muffler Group 116 Crankcase Group 117 Crankshaft and Pulley 118 Piston and Connecting Rod Group 119 Starter Group 120 Governor Group 121 Magneto Group 122 Carburetor Group 123 Choke and Rod Group 124 Compressor 125 Compressor Body Group 125 Crankshaft Group 127 Valve Group 128 Unloader Group 129 Air Receiver Group 130 Wheel Group 130 Wheelbarrow Group 131 Tools 132 Spray Equipment Parts with Quantity, Page Location, Weight and Price 133 Compressor Parts with Quantity, Page Location, Weight and Price 136 Gasoline Engine Parts with Quantity, Page Location, Weight and Price 139 LIST OF ILLUSTRATIONS FIG. NO. DESCRIPTION PAGE 1 — Spray Equipment, Binks Model E-2 11 2 — Compressor Unit, Binks Model E-2 12 3 — Binks Thor 17- A Spray Gun, Operating Principle 14 4 — Regulator, Operating Principle 16 5 — Unloader and Suction Valve 20 6 — Lubrication Chart 24 7 — Compressor Oil Level Plug 26 8 — Lubricating Compressor Unit Wheel 26 9 — Gasoline Engine Controls 27 10 — Pressure Tank Hose Connections 30 11 — Extension Mounting 32 12 — Draining Air Receiver Tank 33 13 — Belt Tension Adjusting Crank 35 14 — Correct Use of Spray Gun 36 15 — Incorrect Use of Spray Gun 37 16 — Faulty Patterns 40 17 — Compressor Breather Opening 46 18 — Binks Model 17- A Spray Gun 55 19 — Side Port Control 17-A Spray Gun 57 20 — Binks Model 82-U Air Control Unit 59 21 — Binks Model TU-5-A Pressure Tank 61 22 — Binks Model 17-EAX-18 Extension 63 23 — Quick Detachable Hose Coupling 65 24 — Screw Type Hose Coupling 65 25 — Binks Model 2A Respirator 65 26 — Muffler Side of Engine 67 27 — Fan Side of Engine 68 28 — Pulley Side of Engine 69 29 — Fuel Tank Side of Engine 70 30 — Bottom of Engine 72 31 — Cross Section of Gasoline Engine 74 32 — Cross Section of Accessory Group, Gasoline Engine 75 33 — Magneto 89 34 — Removing Valve Hold Down Sleeves 96 35 — Cross Section of Compressor 97 36 — Removing Discharge Tube 98 37 — Removing Head 98 38 — Removing Pistons 98 39 — Removing Oil Circulating Ring Retainer 100 40 — Removing Crankshaft 100 41 — Removing Bearing Cups 100 42 — Unloader and Suction Valve 101 43 — Spray Gun Group 106 44 — Regulator Group 107 45 — Tank Group 108 46 — Tank Group 109 47 — Extension Group 110 48 — Material Line Strainer 111 49 — Filter and Strainer Group 111 50 — Quick Detachable Hose Coupling 112 51 — SC-265 Hose Coupling 112 52 — SC-264 Hose Coupling 112 53 — Fuel Tank Group 113 54 — Fan Housing Group 114 55 — Fan and Hub Group 115 56 — Cylinder and Muffler Group 116 57 — Crank Case Group 117 58 — Crankshaft and Pulley 118 59 — Piston and Connecting Rod Group 119 60 — Starter Group 120 61 — Governor Group 121 62 — Magneto Group 122 63 — Carburetor Group 123 64 — Choke Body and Rod Group 124 65 — Compressor Body Group 125 66 — Compressor Body Group 126 67 — Crankshaft Group 127 68 — Valve Group 128 69 — Unloader Group 129 70 — Air Receiver Group 130 71 — Wheel Group 130 72 — Wheelbarrow Group 131 73 — Tools 139, "27 March 1944"--Cover